NeoGen CMMS
Improve uptime

Preventive maintenance that schedules itself

Set the interval once and let the system raise the work. Fewer breakdowns, fewer emergency call-outs, and a plan your team can actually keep to.

Preventive Schedule

This week
M
T
W
T
F
S
S
  • Chiller inspection

    CH-02 · Roof plant · Every 30 days

    Tomorrow
    Triggered byCalendar
    Last completed14 May
    Checklist9 checks · 2 readings
  • Belt & filter change

    AHU-14 · Block B · Every 90 days

    In 6 days
    Triggered byRuntime hours
    Last completed22 Mar
    Checklist6 checks · 1 part
  • Fire panel test

    FP-01 · Lobby · Every 7 days

    Scheduled
    Triggered byCalendar
    Last completed11 Jun
    Checklist4 checks · signature

Raises its own work orders — nobody has to remember.

  • Nobody has to remember

    Schedules run on time, usage or condition, and raise their own work orders before something fails.

  • Fewer emergencies

    Planned work displaces reactive work. The shift shows up in your downtime and overtime figures.

  • Consistent every time

    The same checklist, the same required steps, whoever is on shift — so quality does not depend on who turned up.

Schedule on time, usage or condition

Not every asset should be serviced by the calendar. Choose the trigger that suits the machine.

  • Fixed intervals for statutory and routine servicing
  • Meter-based triggers for run hours, cycles or distance
  • Raise work automatically when a reading crosses a threshold

What raises the work

3 trigger types
  • Calendar

    Every 30 days

    Day 27 of 30
    CH-02 · Chiller

    Runs whether or not the unit was used — right for statutory and seasonal work.

  • Runtime

    Every 500 hours

    412 of 500 hrs
    GEN-01 · Generator

    Counts actual hours run, so a standby unit is not serviced as if it ran all year.

  • Condition

    Vibration above 4.5 mm/s

    Reading 3.9 mm/s
    PUMP-07 · Booster

    Raises work when a reading crosses the threshold, not on a date someone guessed.

Checklists that leave nothing out

A PM is only as good as the steps behind it. Build them once and they run every time.

  • Step-by-step instructions with photos and required readings
  • Mark steps mandatory so the job cannot be closed half-done
  • Attach the parts a PM consumes so stock updates itself

Checklist template

Belt & filter change

Written once, attached to every occurrence of this PM.

  • Visual inspection, casing and mountsCheck

    Pass or fail, with a note if failed.

  • Belt tensionReading

    Accept 8–12 mm deflection at mid-span.

  • Filter differential pressureReading

    Accept 60–180 Pa. Above that, raise a filter change.

  • Bearing temperatureReading

    Accept below 70 °C after 20 minutes running.

  • Photograph the completed workPhoto

    Required. The job cannot close without it.

  • Technician signatureSign

    Names the person accountable for the work.

Enforced at close

Watch reactive work fall away

The point of a PM programme is the trend line, not the individual job.

  • Track planned versus reactive work week over week
  • See PM completion rate by site, team or asset class
  • Spot the assets still failing despite being on a schedule

Reactive share of all work

12 months

31%

from 68%
Jul · 68% reactive, 32% plannedAug · 66% reactive, 34% plannedSep · 61% reactive, 39% plannedOct · 63% reactive, 37% plannedNov · 57% reactive, 43% plannedDec · 52% reactive, 48% plannedJan · 49% reactive, 51% plannedFeb · 45% reactive, 55% plannedMar · 44% reactive, 56% plannedApr · 38% reactive, 62% plannedMay · 34% reactive, 66% plannedJun · 31% reactive, 69% planned
JulDecJun
What moved it
Critical assets on a scheduleSep – Nov
Runtime triggers addedJan
Target30% reactive

Ready to simplify your maintenance operations?

Book a personalized demo and see how NeoGen CMMS fits the way your team already works.

No obligation. Just 30 minutes of your time.

FAQ

Preventive Maintenance questions

We are entirely reactive today. Where do we start?

Start with your most critical assets — the ones whose failure stops work. Put those on a schedule first, then widen the programme as the reactive load drops and your team has room.

What happens if a PM is missed?

It stays open and visible rather than quietly disappearing, and overdue PMs surface in reporting so the backlog is never a surprise.

Can schedules follow run hours instead of dates?

Yes. Meter-based triggers raise work on run hours, cycles or any counter you record, which suits equipment used unevenly across the year.

Can different sites run different schedules?

Yes. Schedules can be standardised across the estate or varied per site, so a shared template does not stop a location handling its own equipment differently.